This is our new shop policy from this day forward. As most shop policies, this one is a result of having been burned again trying to install brake pads on a vehicle that has aluminum calipers. When a vehicle has aluminum brake calipers and you try to install pads, more often than not the caliper pistons jam and even if you do manage to get them to contract far enough to install the pads, they won’t release after the first time you apply the brakes.
Then you get to pry them off the vehicle and install new calipers. Crap… I’ve been down this road enough times on Chevy S10′s that you’d think I’d know better by now right? Nope, love wouldn’t lie to me again right?
The other day I’m working on a late model Mustang with aluminum calipers and I was busy with other jobs and really didn’t think about the fact they were aluminum. As soon as I started to push the pistons back to install the new brake pads I can assure you I started to remember all the problems I’ve had with aluminum calipers on the rear of Chevy S10′s.
I thought what the heck, lets try it anyways. Nope. They were stuck tighter than 2 coats of paint. Crap. Called the customer and gave him the news. He wasn’t happy. I get that. Nobody likes to hear that it’s going to cost more to fix their car.
My least favorite thing about fixing cars is having to call a customer back after the initial estimate and give them a new estimate. I have a pretty good crystal ball because I’ve been doing this a long time. Over 32 years at the time of this post. But once in a while I still get burned. But the next time won’t be from installing brakes on old aluminum brake calipers I can assure you. Like I said, everybody gets new calipers from now on if their Hup mobile has them.




